LIFTINGSAFETY

LiftingSafety Portable Aluminium Lifting Gantry A-Frame with Castors, Capacity Range 500kg to 5000kg

Fully Adjustable, Quick Assembly, ATEX (Zone 2) Certified Portable Gantry System that is also Certified for Man-riding with Optional Height and Beam Lengths.

Model: 

PG-4319


Description

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This top quality, highly durable, extremenly strong, light weight, and easily transportable Aluminium A-frame style Gantry can be manually assembled using just four bolts and can safely lift up to 5000kg (depending on the model selected), making it ideal for a vast variety of working situations and locations.

Available in a range of configurations, can be customised in line with specific requirements (subject to WLL rating) and has the ability to be moved under load. (Subject to detailed instruction and supervision by a competent person).

Key Features

  • EN795:2012 Certified.
  • ATEX Certified (Zone 2 as standard, Zone 1 optional).
  • Can support goods and personnel lifting.
  • Goods WLL of either 500kg, 1000kg, 2000kg, 3000kg or 5000kg.
  • Personnel WLL of up to 2500kg.
  • Engineered designs and bespoke sections reduce weight, providing lightweight portability
  • Suitable for up to 5 persons for fall protection applications.
  • Interchangeable Beams and A frames.
  • Ergonomic 360° swivel-locking castors, as standard.
  • Ease of assembly including height and span adjustment.
  • Anodised for increased corrosion resistance.

Gantry Options and Accessories (capacity dependant - see table below)

  • ATEX Zone 1
  • Standard Trolley
  • Gated Trolley
  • Closed Coupled Trolley
  • Gear Driven Trolley
  • Integrated Hoist
  • Ratchet Height Adjustment
  • Gear Height Adjustment
  • Mechanical Aid Assembly
  • Lobed Cheek Plates
  • Winch Upgrade
  • Wind Up Jack Legs
  • Trolley Rope Control System
  • Festoon System
  • Jointed Beam
  • 316 Stainless Steel Fixings
  • Marine Spec.

Features & Performance

 Gantry Capacity (kg)
 500 1000 2000 3000 5000
Accreditations, Certifications & Standards
          
EN795:2012 Yes Yes Yes Yes Yes
PD CEN / TS16415:2013 Yes Yes Yes Yes Yes
ANSI Z359.18-17 Yes Yes Yes Yes Yes
AS/NZS 5532:2013 Yes Yes Yes Yes Yes
ATEX Certified [Zone 2] Yes Yes Yes Yes Yes
ATEX Certified [Zone 1] Optional Optional Optional Optional No
IRATA Yes Yes Yes Yes Yes
           
Capacity
          
Max Goods Lifting (kg) 500 1000 2000 3000 5000
Max Personnel Lifting (kg) 250 400 750 1000 2000
Fall Arrest (Persons) 3 3 5 5 5
           
Dimensions
          
Min Height of Lift (mm) 1605 1605 1605 1660 2181
Max Height of Lift (mm) 5829 5829 5829 5527 5000
Min Available Span (mm) 2500 2500 2500 2500 2500
Max Available Span (mm) 9000 9000 8400 8400 5500
           
Trolley Options
          
Standard Yes Yes Yes Yes Yes
Gated Yes Yes Yes Yes Yes
Close Coupled Yes Yes Yes No No
Gear Driven Yes Yes Yes No No
Integrated Hoist Yes Yes Yes No No
           
Standard Features
          
Ratchet Height Adjustment Yes Yes Yes Yes  
Gear Height Adjustment No No No No Yes
Mechanical aid Assembly No No No No Yes
           
Optional Extras
          
Lobed Cheek Plates Yes Yes Yes Yes Yes
Winch Conversion Kit Yes Yes Yes Yes Yes
Wind Up Jack legs Yes Yes Yes Yes Yes
Trolley Rope Control System Yes Yes Yes Yes Yes
Festoon System Yes Yes Yes Yes Yes
Jointed Beam Yes Yes No No No
           
Finishes
          
Anodised Yes Yes Yes Yes Yes
316SS Fixings Optional Optional Optional Optional Optional
Marine Spec Optional Optional Optional Optional No

 

Dimensions

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A = Beam length

B = Beam adjustment

C = Clear operating span

D = Height to lifting eye

E = Height increment

F = Height to top of beam

G = Width

H = Height to top of roller

Light Weight Portable Aluminium Lifting Gantry Dimensions

Beam Length Options

  Standard Beam Length A (mm) (Clear Operating Span C = A - 920 mm)
A (mm) 2500 3000 3920 4570 5500 6000 8400 9000
C (mm) 1580 2080 3000 3650 4580 5080 7480 8080
                 
WLL Rating: 500kg 19 22 29 34 41 44 62 66
WLL Rating: 1000kg 19 22 29 34 41 44 79 84
WLL Rating: 2000kg 19 22 29 34 52 93 130 n/a
WLL Rating: 3000kg 19 22 37 43 85 93 130 n/a
WLL Rating: 5000kg 39 47 61 71 85 n/a n/a n/a
  Weight of Beams (kg)

Dimensions (mm)

Capacity / Frame
size		 D Max Height to lifting
eye		 E
Height increment		 D Min Height to lifting
eye		 F
Height to top of beam		 H Max
Height to top of roller		 H Min
Height to top of roller		 G
Width		 A-Frame weight (kg) (approx) Trolley roller size Castor Dia.
500kg / S 2345 5 x 150 1595 2675 2757 2007 1212 29 82 150
500kg / M 2841 5 x 150 2091 3171 3253 2503 1429 37 82 150
500kg / I 3178 5 x 200 2178 3499 3581 2581 1726 45 82 200
500kg / T 4069 6 x 200 2869 4399 4481 3281 2011 50 82 200
500kg / TC4 4517 6 x 200 3317 4847 4930 3730 2234 77 82 200
500kg / TC3 5017 6 x 200 3817 5347 5430 4230 2557 82 82 200
500kg / TC2 5517 8 x 200 3917 5848 5930 4330 2733 87 82 200
500kg / TC1 5819 9 x 200 4019 6149 6231 4431 2733 90 82 200
                     
1000kg / S 2345 5 x 150 1595 2675 2757 2007 1212 29 82 150
1000kg / M 2841 5 x 150 2091 3171 3253 2503 1429 37 82 150
1000kg / I 3178 5 x 200 2178 3499 3581 2581 1726 45 82 200
1000kg / T 4069 6 x 200 2869 4399 4481 3281 2011 50 82 200
1000kg / TC4 4517 6 x 200 3317 4847 4930 3730 2234 77 82 200
1000kg / TC3 5017 6 x 200 3817 5347 5430 4230 2557 82 82 200
1000kg / TC2 5517 8 x 200 3917 5848 5930 4330 2733 87 82 200
1000kg / TC1 5819 9 x 200 4019 6149 6231 4431 2733 90 82 200
                     
2000kg / S 2345 5 x 150 1595 2675 2757 2007 1212 32 82 150
2000kg / M 2841 5 x 150 2091 3171 3253 2503 1429 37 82 150
2000kg / I 3178 5 x 200 2178 3499 3581 2581 1726 45 82 200
2000kg / T 4069 6 x 200 2869 4399 4481 3281 2011 50 82 200
2000kg / TC4 4517 6 x 200 3317 4847 4930 3730 2234 77 82 200
2000kg / TC3 5017 6 x 200 3817 5347 5430 4230 2557 82 82 200
2000kg / TC2 5517 8 x 200 3917 5848 5930 4330 2733 87 82 200
2000kg / TC1 5819 9 x 200 4019 6149 6231 4431 2733 90 82 200
                     
3000kg / S 2400 5 x 150 1650 2730 2812 2062 1212 48 82 200
3000kg / M 2896 5 x 150 2146 3226 3308 2558 1429 53 82 200
3000kg / I 3178 5 x 200 2178 3499 3581 2581 1726 66 82 200
3000kg / T 4069 6 x 200 2869 4399 4481 3281 2011 72 82 200
3000kg / TC4 4517 6 x 200 3317 4847 4930 3730 2234 77 82 200
3000kg / TC3 5017 6 x 200 3817 5347 5430 4230 2557 82 82 200
3000kg / TC2 5517 8 x 200 3917 5848 5930 4330 2733 87 82 200
                     
5000kg / I 3171 5 x 200 2171 3592 3717 2717 1736 88* 125 200
5000kg / T 4039 6 x 200 2839 4487 4612 3412 2021 99* 125 200
5000kg / TC4 4490 6 x 200 3290 4938 5062 3862 2234 90 125 200
5000kg / TC3 5490 6 x 200 3790 5438 5562 4362 2557 95 125 200
  S & M versions also available as custom systems WLL 5000kg system dimensions are shown using the deeper 'D' section beam

 

Moving Under Load

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Standard Features & Optional Extras

+

Festoon System
 Festoon System The Festoon System has been designed to keep electric hoist power cords safely away from lifting operations and stored neatly along the gantry beam. The universal Festoon System includes all the required components including; trollies, wire rope and fasteners. By then adding the power cable the system is ready for use.

Ratchet Height Adjustment
Ratchet Height Adjustment The Ratchet Height Adjustment provides a mechanical aid for raising and lowering the height of the Gantry beam. The Ratchet Height Adjustment comes as a standard feature on a range of A-frames and can be added as a feature on the entire LiftingSafety Portable Aluminium Lifting Gantry A-Frame product range. See details in dimensions table.

Lobed Cheek Plates
Lobed Cheek Plates The Lobed Cheek Plates allow for ease of assembly when adjusting the operating span of the LiftingSafety Portable Aluminium Lifting Gantry A-Frame system. The modified cheek plates allow the clear operating span to be adjusted by moving one frame in, whilst still allowing the standard assembly methods to be observed.

Wind-up Jack Legs
Wind Up Jack Legs The Wind-up Jack Legs offer infinite additional height adjustment up to 250mm. The Wind-up Jack Legs offer independent adjustment for use as a levelling system on uneven ground. The Wind-up Jack Leg retracts beyond the base of the castors and so does not restrict the movement of the system.

Directional Lock Castors
Directional Lock Castors The Directional Lock Castors allow for our swivel castors to be made into a fixed castor temporarily - by locking the swivel head but not the wheel which means the castor moves in one direction. Directional locking castors are great for cornering or pivoting.

Winch Conversion Kit
Winch Conversion Kit The Gantry beams are prepared to accept a sheave carrier and A-frames a wide range of winch brackets. This Winch Conversion kit enables our Gantry to be converted for winched use for either goods or personnel lifting.

Trolley Rope Control System
Trolley Rope Control System The Rope Control System allows precise control over the movement of the load trolley from a safe location next to the A-frame. By utilising a series of pulleys and a hand winch a mechanical advantage is added to the system reducing the effort during operations. This system not only adds a method of controlled movement of the load but also removes the need to manually handle the lifted load increasing the safety of the system.

 

This top quality, highly durable, extremenly strong, light weight, and easily transportable Aluminium A-frame style Gantry can be manually assembled using just four bolts and can safely lift up to 5000kg (depending on the model selected), making it ideal for a vast variety of working situations and locations.

Available in a range of configurations, can be customised in line with specific requirements (subject to WLL rating) and has the ability to be moved under load. (Subject to detailed instruction and supervision by a competent person).

Key Features

  • EN795:2012 Certified.
  • ATEX Certified (Zone 2 as standard, Zone 1 optional).
  • Can support goods and personnel lifting.
  • Goods WLL of either 500kg, 1000kg, 2000kg, 3000kg or 5000kg.
  • Personnel WLL of up to 2500kg.
  • Engineered designs and bespoke sections reduce weight, providing lightweight portability
  • Suitable for up to 5 persons for fall protection applications.
  • Interchangeable Beams and A frames.
  • Ergonomic 360° swivel-locking castors, as standard.
  • Ease of assembly including height and span adjustment.
  • Anodised for increased corrosion resistance.

Gantry Options and Accessories (capacity dependant - see table below)

  • ATEX Zone 1
  • Standard Trolley
  • Gated Trolley
  • Closed Coupled Trolley
  • Gear Driven Trolley
  • Integrated Hoist
  • Ratchet Height Adjustment
  • Gear Height Adjustment
  • Mechanical Aid Assembly
  • Lobed Cheek Plates
  • Winch Upgrade
  • Wind Up Jack Legs
  • Trolley Rope Control System
  • Festoon System
  • Jointed Beam
  • 316 Stainless Steel Fixings
  • Marine Spec.

Features & Performance

 Gantry Capacity (kg)
 500 1000 2000 3000 5000
Accreditations, Certifications & Standards
          
EN795:2012 Yes Yes Yes Yes Yes
PD CEN / TS16415:2013 Yes Yes Yes Yes Yes
ANSI Z359.18-17 Yes Yes Yes Yes Yes
AS/NZS 5532:2013 Yes Yes Yes Yes Yes
ATEX Certified [Zone 2] Yes Yes Yes Yes Yes
ATEX Certified [Zone 1] Optional Optional Optional Optional No
IRATA Yes Yes Yes Yes Yes
           
Capacity
          
Max Goods Lifting (kg) 500 1000 2000 3000 5000
Max Personnel Lifting (kg) 250 400 750 1000 2000
Fall Arrest (Persons) 3 3 5 5 5
           
Dimensions
          
Min Height of Lift (mm) 1605 1605 1605 1660 2181
Max Height of Lift (mm) 5829 5829 5829 5527 5000
Min Available Span (mm) 2500 2500 2500 2500 2500
Max Available Span (mm) 9000 9000 8400 8400 5500
           
Trolley Options
          
Standard Yes Yes Yes Yes Yes
Gated Yes Yes Yes Yes Yes
Close Coupled Yes Yes Yes No No
Gear Driven Yes Yes Yes No No
Integrated Hoist Yes Yes Yes No No
           
Standard Features
          
Ratchet Height Adjustment Yes Yes Yes Yes  
Gear Height Adjustment No No No No Yes
Mechanical aid Assembly No No No No Yes
           
Optional Extras
          
Lobed Cheek Plates Yes Yes Yes Yes Yes
Winch Conversion Kit Yes Yes Yes Yes Yes
Wind Up Jack legs Yes Yes Yes Yes Yes
Trolley Rope Control System Yes Yes Yes Yes Yes
Festoon System Yes Yes Yes Yes Yes
Jointed Beam Yes Yes No No No
           
Finishes
          
Anodised Yes Yes Yes Yes Yes
316SS Fixings Optional Optional Optional Optional Optional
Marine Spec Optional Optional Optional Optional No

 

A = Beam length

B = Beam adjustment

C = Clear operating span

D = Height to lifting eye

E = Height increment

F = Height to top of beam

G = Width

H = Height to top of roller

Light Weight Portable Aluminium Lifting Gantry Dimensions

Beam Length Options

  Standard Beam Length A (mm) (Clear Operating Span C = A - 920 mm)
A (mm) 2500 3000 3920 4570 5500 6000 8400 9000
C (mm) 1580 2080 3000 3650 4580 5080 7480 8080
                 
WLL Rating: 500kg 19 22 29 34 41 44 62 66
WLL Rating: 1000kg 19 22 29 34 41 44 79 84
WLL Rating: 2000kg 19 22 29 34 52 93 130 n/a
WLL Rating: 3000kg 19 22 37 43 85 93 130 n/a
WLL Rating: 5000kg 39 47 61 71 85 n/a n/a n/a
  Weight of Beams (kg)

Dimensions (mm)

Capacity / Frame
size		 D Max Height to lifting
eye		 E
Height increment		 D Min Height to lifting
eye		 F
Height to top of beam		 H Max
Height to top of roller		 H Min
Height to top of roller		 G
Width		 A-Frame weight (kg) (approx) Trolley roller size Castor Dia.
500kg / S 2345 5 x 150 1595 2675 2757 2007 1212 29 82 150
500kg / M 2841 5 x 150 2091 3171 3253 2503 1429 37 82 150
500kg / I 3178 5 x 200 2178 3499 3581 2581 1726 45 82 200
500kg / T 4069 6 x 200 2869 4399 4481 3281 2011 50 82 200
500kg / TC4 4517 6 x 200 3317 4847 4930 3730 2234 77 82 200
500kg / TC3 5017 6 x 200 3817 5347 5430 4230 2557 82 82 200
500kg / TC2 5517 8 x 200 3917 5848 5930 4330 2733 87 82 200
500kg / TC1 5819 9 x 200 4019 6149 6231 4431 2733 90 82 200
                     
1000kg / S 2345 5 x 150 1595 2675 2757 2007 1212 29 82 150
1000kg / M 2841 5 x 150 2091 3171 3253 2503 1429 37 82 150
1000kg / I 3178 5 x 200 2178 3499 3581 2581 1726 45 82 200
1000kg / T 4069 6 x 200 2869 4399 4481 3281 2011 50 82 200
1000kg / TC4 4517 6 x 200 3317 4847 4930 3730 2234 77 82 200
1000kg / TC3 5017 6 x 200 3817 5347 5430 4230 2557 82 82 200
1000kg / TC2 5517 8 x 200 3917 5848 5930 4330 2733 87 82 200
1000kg / TC1 5819 9 x 200 4019 6149 6231 4431 2733 90 82 200
                     
2000kg / S 2345 5 x 150 1595 2675 2757 2007 1212 32 82 150
2000kg / M 2841 5 x 150 2091 3171 3253 2503 1429 37 82 150
2000kg / I 3178 5 x 200 2178 3499 3581 2581 1726 45 82 200
2000kg / T 4069 6 x 200 2869 4399 4481 3281 2011 50 82 200
2000kg / TC4 4517 6 x 200 3317 4847 4930 3730 2234 77 82 200
2000kg / TC3 5017 6 x 200 3817 5347 5430 4230 2557 82 82 200
2000kg / TC2 5517 8 x 200 3917 5848 5930 4330 2733 87 82 200
2000kg / TC1 5819 9 x 200 4019 6149 6231 4431 2733 90 82 200
                     
3000kg / S 2400 5 x 150 1650 2730 2812 2062 1212 48 82 200
3000kg / M 2896 5 x 150 2146 3226 3308 2558 1429 53 82 200
3000kg / I 3178 5 x 200 2178 3499 3581 2581 1726 66 82 200
3000kg / T 4069 6 x 200 2869 4399 4481 3281 2011 72 82 200
3000kg / TC4 4517 6 x 200 3317 4847 4930 3730 2234 77 82 200
3000kg / TC3 5017 6 x 200 3817 5347 5430 4230 2557 82 82 200
3000kg / TC2 5517 8 x 200 3917 5848 5930 4330 2733 87 82 200
                     
5000kg / I 3171 5 x 200 2171 3592 3717 2717 1736 88* 125 200
5000kg / T 4039 6 x 200 2839 4487 4612 3412 2021 99* 125 200
5000kg / TC4 4490 6 x 200 3290 4938 5062 3862 2234 90 125 200
5000kg / TC3 5490 6 x 200 3790 5438 5562 4362 2557 95 125 200
  S & M versions also available as custom systems WLL 5000kg system dimensions are shown using the deeper 'D' section beam

 

Festoon System
 Festoon System The Festoon System has been designed to keep electric hoist power cords safely away from lifting operations and stored neatly along the gantry beam. The universal Festoon System includes all the required components including; trollies, wire rope and fasteners. By then adding the power cable the system is ready for use.

Ratchet Height Adjustment
Ratchet Height Adjustment The Ratchet Height Adjustment provides a mechanical aid for raising and lowering the height of the Gantry beam. The Ratchet Height Adjustment comes as a standard feature on a range of A-frames and can be added as a feature on the entire LiftingSafety Portable Aluminium Lifting Gantry A-Frame product range. See details in dimensions table.

Lobed Cheek Plates
Lobed Cheek Plates The Lobed Cheek Plates allow for ease of assembly when adjusting the operating span of the LiftingSafety Portable Aluminium Lifting Gantry A-Frame system. The modified cheek plates allow the clear operating span to be adjusted by moving one frame in, whilst still allowing the standard assembly methods to be observed.

Wind-up Jack Legs
Wind Up Jack Legs The Wind-up Jack Legs offer infinite additional height adjustment up to 250mm. The Wind-up Jack Legs offer independent adjustment for use as a levelling system on uneven ground. The Wind-up Jack Leg retracts beyond the base of the castors and so does not restrict the movement of the system.

Directional Lock Castors
Directional Lock Castors The Directional Lock Castors allow for our swivel castors to be made into a fixed castor temporarily - by locking the swivel head but not the wheel which means the castor moves in one direction. Directional locking castors are great for cornering or pivoting.

Winch Conversion Kit
Winch Conversion Kit The Gantry beams are prepared to accept a sheave carrier and A-frames a wide range of winch brackets. This Winch Conversion kit enables our Gantry to be converted for winched use for either goods or personnel lifting.

Trolley Rope Control System
Trolley Rope Control System The Rope Control System allows precise control over the movement of the load trolley from a safe location next to the A-frame. By utilising a series of pulleys and a hand winch a mechanical advantage is added to the system reducing the effort during operations. This system not only adds a method of controlled movement of the load but also removes the need to manually handle the lifted load increasing the safety of the system.

 

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