LIFTINGSAFETY

Kito "RCB Series" Atex Hand Chain Hoist Range 500kg to 3000kg

Kito RCB Spark-Resistant Hand Chain Hoist - Perfect for environments where anti-sparking improves safety.

Model: 

RCB / KCSS-4184

Manufacturing Standard: ATEX 94/9/EC Safety Standard


Description

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Perfect for environments with combustible gases, vapors, and dusts. Kito's RCB Series Spark-Resistant Hand Chain Hoist is designed for petroleum, gas, pharmaceutical, and food industries - or any environment where safety is improved by the use of anti-sparking equipment.

Features

  • Safety improved by modifications to industry leading steel-body M3CB hand chain hoist
  • Uses oversize hoist bodies (ie. 1t RCB uses 1.5t M3CB hoist body)
  • Copper plated bottom hook
  • Nickel-plated load chain
  • Stainless-steel hand chain
  • Solid bronze trolley wheels up to 2t models
  • Bronze plated trolley wheels on 3t model
  • Conforms to ATEX directive 94/9/EC
  • Specification: EX II 2G c IIB T4 and EX II 2D c T135
  • Operate safely up to 135°C

Standards

  • ATEX 94/9/EC Safety Standard
  • EX II 2G c IIB T4
  • X II 2D c T135
  • ASME B30.16 Safety Standard
  • ASME HST-2 Performance Standard
  • 125% of rated capactity test load
  • Grade 100 Chain

ATEX Directive 94/9/EC

Cb Atex Key
Cb Atex Hook
A) Solid Bronze (Bronze coated for 3,000kg)
B) Hand Chain SUS 304		 C) Copper-coated load hook
Technical Specifications

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Rcb Atex Dimensions

Dimensions (mm)

Capacity (tonne) Model C a a' b b' d e f g h i j k k' s
0.5 RCB005 295 162 ----- 161 ----- 2.5 71 99 29 ----- ----- ----- ----- ----- 42.5
1 RCB010 350 171 ----- 182 ----- 2.5 78 112 34 ----- ----- ----- ----- ----- 47.5
2 RCB020 510 171 ----- 235 ----- 3.1 78 162 42.5 ----- ----- ----- ----- ----- 56
3 RCB030 600 192 ----- 282 ----- 3.6 91 194 46.5 ----- ----- ----- ----- ----- 63
0.5 RCBSP005 305 215 249 236 272 2500 56 2200 29 106 71 28 95 106 -----
1 RCBSP010 365 218 300 280 316 2500 69 2200 34 127 85 34 112 109 -----
2 RCBSP020 535 280 320 324 374 3100 79 2700 42.5 148 100 36 134 114 -----
3 RCBSP030 660 273 297 400 450 3600 53 3200 46.5 169 118 47 144 131 -----
0.5 RCBSG005 305 275 309 236 272 2500 116 2200 29 106 71 28 95 106 -----
1 RCBSG010 365 349 385 280 316 2500 154 2200 34 127 85 34 112 109 -----
2 RCBSG020 535 359 398 324 374 3100 157 2700 42.5 148 100 36 134 114 -----
3 RCBSG030 660 377 401 400 450 3600 156 3200 46.5 169 118 47 144 131 -----


Specifications

Capacity
(tonne)		 Model Standard Lift
(m)		 Hand to Pull to Lift Full Load
(kg)		 Chain Pulled to Lift Load one meter
(m)		 Headroom (m) Load Chain Code Load Chain Falls Hand Chain Code Hand Chain Falls Ship Weight
(kg)		 Weight per Additional 1.5m of Lift
(kg)
Hook Mount Only Plain Trolley Mount Geared Trolley Mount
0.5 RCB005 2.5 29 43 0.29 0.3 0.3 KCF063-NP 1 KHCF050-SS 2 12.24 2.72
1 RCB010 2.5 35 57 0.34 0.35 0.35 KCF071-NP 1 KHCF050-SS 2 14.96 3.17
2 RCB020 3 36 114 0.5 0.5 0.5 KCF071-NP 2 KHCF050-SS 2 26.3 4.98
3 RCB030 3 34 198 0.6 0.61 0.61 KCB3090-NP 2 KHCF050-SS 2 43.09 6.8
ATEX Information

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Atex regulations as follows: The Atex directive on “use” refers to the DSEAR Regulations 2002 requires employers to protect workers from the risk of explosive atmospheres. An explosive atmosphere is defined as a mixture with air, under atmospheric conditions, of dangerous substances in the form of gases, vapours, mist or dust in which after ignition has occurred, combustion spreads to the entire unburned mixture. The Atex directive on “Product” refers to Directive 94/9/EC (ATEX 95) Equipment and Protective Systems for use in potentially explosive atmospheres. Covers electrical and non-electrical products intended for use in hazardous areas (gas, vapours or dust atmospheres) ATEX 95 implemented in the UK as: The Equipment and Protective Systems Intended for USE in Potentially Explosive Atmospheres Regulations 1996 Statutory Instrument 1996 No. 192.

Relevant EN Standards for potentially explosive areas of work

  • EN 60079-17 Inspection and maintenance of electrical installations in hazardous areas (other than mines).
  • EN 60079-10 Classification of Hazardous areas (Gas).
  • EN 60079-14 Electrical Installations in Hazardous areas (other than mines)
  • EN 60079-19 Repair and overhaul for apparatus used in explosive atmosphere (other than mines) 
  • EN 61241-3 Classification of areas where combustible dusts are or may be present.
  • EN 1127-1 Explosion Prevention and Protection Basic concepts and methodology.

DSEAR (Dangerous Substances & Explosive Atmosphere Regulations) applies to all dangerous substances at nearly every business in Great Britain and gives the least requirements for protecting employees from fire and “explosion risks”, “dangerous substances” & “potentially explosive” atmospheres.

The main requirement are given below (summary).

  1. A risk assessment of any work place when dangerous substances are involved (potentially explosive)
  2. Eliminate or reduce to (as is reasonably practical) by the use of technical and organisational measures all of the Identified risks in potentially explosive areas or work
  3. Anti sparking, spark proof Equipment and other equipment should be provided by the employer and procedures documented to deal with accidents and emergencies before commencing work
  4. Training shall be provided to all employees to ensure that they are competent in all aspects of work including the use of Atex hoists and other items of Atex lifting equipment, Always follow the manufacturer’s operation user manual on safe use and maintenance.
  5. Classify places, areas at the work place where explosive atmospheres may occur (Inc potentially explosive areas) into zones, and mark the zones where necessary.

The Dangerous Substances & Explosive Atmosphere Regulations applies whenever there is work being carried out by an employer or self-employed person or a dangerous substance is present or liable to be present at the workplace or if the dangerous substance presents a risk to the safety of persons (as opposed to a risk to health). The warning signs for places where explosive atmospheres may occur (Distinctive features) are a Triangular shape and black letters on yellow background with black edging (the yellow part to take at least 50% of the area of the sign).

ATEX & Intrinsic Safety Information - Explosive Atmospheres

Protection Concepts

ZONE HAZARD PROTECTION CONCEPTS
0 In which an explosive gas/air mixture is continuously present for long periods Exia or Exs
1 In which an explosive gas/air mixture is likely to occur in normal operation. Exd. Exe, Exib, Exp, Exia, Exs
2 In which an explosive gas/air mixture is not likely to occur in normal operation. All concepts suitable for Zone 0 & 1, ExN, ExO and Exq

Standards For Methods Of Protection

METHOD OF PROTECTION PERMITTED ZONE OF USE IN UK CODE LETTER IEC, EX.., CENELEC, EEX
General requirement - -
Oil immersion 2 o
Pressurisation 1 or 2 p
Powder filling 2 q
Flameproof 1 or 2 d
Increased safety 1 or 2 e
Intrinsic safety * 0, 1 or 2 ia or ib
Non-incendive 2 n #
Encapsulation 1 or 2 m
Special 1 or 2 s
* ia: Zone 0,1,2. ib: Zone 1,2. not Zone 0. # n: used locally in UK.

Gas Grouping and Temperature Classification

Gas Grouping   Temperature Classification
GAS # GROUP CENELEC EN 50 014, IEC REPRESENTATIVE GAS T Class / IEC 79-7 Max. surface temp ° C
I * (mining) Methane T1 450 ° C
IIA Propane T2 300 ° C
IIB Ethylene T3 200 ° C
IIC Hydrogen T4 135 ° C
  T5 100 ° C
T6 85 ° C

Certification Code

(CENELEC marking information - example [EEx ia] IIC T4)

[ E Ex ia ] IIC T4
Associated apparatus* Certified to the CENELEC standard Explosion protected Protection concept (IS) Associated apparatus* Apparatus group (gas group) Temperature classification (not Gp I)
* (located in safe area and may be connected to hazardous area)

Device Group & Category

DEVICE GROUP DEVICE CATEGORY ZONE
I M = mining –
Mining M 1 –
Pit gas &/or flammable dusts M 2 –
II G = gas  
Other areas 1 G 0, 1, 2
Explosive atmosphere 2 G 1, 2
  3 G 2
D is added after G in the certification class number D = dust  
(i.e. GD) if device is dust category approved also 1 D 20, 21, 22
  2 D 21, 22
  3 D 22

Explanation of the categories:

  1. Very high safety = device safety must be guaranteed even in case of rare device failures, e.g. simultaneous failure of two components.
  2. High safety = device safety must be guaranteed if frequent failures can be expected, e.g. failure of one component.
  3. Safe in normal operation = device safety must be guaranteed in normal operation.

Note: A number in brackets before device category designation signifies that the device meets the requirements of an additional category to the main one that is specified.

Example: II (1) 2G signifies that the device meets requirements for both 1 G and 2 G categories

Characteristics of Substances

Flashpoint

This is the lowest temperature at which a liquid generates sufficient vapour to support ignition. This vapour can be ignited in many ways including temperature or energy (i.e. a spark)

Ignition Temperature

This is the lowest temperature at which the vapour will be ignited.
This defines the temperature class.

Classification of maximum surface temperatures of electrical apparatus (CENELEC)

Temp. Class Max. Surface Temp.
T1 <450ºC
T2 <300ºC
T3 <200ºC
T4 <135ºC
T5 <100ºC
T6 <85ºC

Apparatus Group (energy ignition)

All surface industry gases/vapours are classed as Group II gases.

Group II is divided into 3 sub groups:

  • IIA – High energy is required to ignite. Less intense explosion. (Propane)
  • IIB – Less energy is required to ignite. More intense explosion. (Ethylene)
  • IIC – Little energy is required to ignite. Most intense explosion. (Hydrogen)

Characteristics of some common flammable materials

Gas/Vapour Flashpoint Gas Group Ignition Temp. Temp. Class
Acetone 19ºC IIA 535ºC T1
Butane -60ºC IIA 365ºC T2
Heptane -4C IIA 215ºC T3
Ethyl Methyl Ether 37ºC IIB 190ºC T4

Note: There is no connection between ignition energy and ignition temperature

The information offered by LiftingSafety is guidance only. For detailed information see the relevant directives and regulations.

Downloads

+
RCB-Specifications.pdf

RCB Specifications

Full RCB Technical Specifications Datasheet
(approx. 0.2Mb)

Perfect for environments with combustible gases, vapors, and dusts. Kito's RCB Series Spark-Resistant Hand Chain Hoist is designed for petroleum, gas, pharmaceutical, and food industries - or any environment where safety is improved by the use of anti-sparking equipment.

Features

  • Safety improved by modifications to industry leading steel-body M3CB hand chain hoist
  • Uses oversize hoist bodies (ie. 1t RCB uses 1.5t M3CB hoist body)
  • Copper plated bottom hook
  • Nickel-plated load chain
  • Stainless-steel hand chain
  • Solid bronze trolley wheels up to 2t models
  • Bronze plated trolley wheels on 3t model
  • Conforms to ATEX directive 94/9/EC
  • Specification: EX II 2G c IIB T4 and EX II 2D c T135
  • Operate safely up to 135°C

Standards

  • ATEX 94/9/EC Safety Standard
  • EX II 2G c IIB T4
  • X II 2D c T135
  • ASME B30.16 Safety Standard
  • ASME HST-2 Performance Standard
  • 125% of rated capactity test load
  • Grade 100 Chain

ATEX Directive 94/9/EC

Cb Atex Key
Cb Atex Hook
A) Solid Bronze (Bronze coated for 3,000kg)
B) Hand Chain SUS 304		 C) Copper-coated load hook
Rcb Atex Dimensions

Dimensions (mm)

Capacity (tonne) Model C a a' b b' d e f g h i j k k' s
0.5 RCB005 295 162 ----- 161 ----- 2.5 71 99 29 ----- ----- ----- ----- ----- 42.5
1 RCB010 350 171 ----- 182 ----- 2.5 78 112 34 ----- ----- ----- ----- ----- 47.5
2 RCB020 510 171 ----- 235 ----- 3.1 78 162 42.5 ----- ----- ----- ----- ----- 56
3 RCB030 600 192 ----- 282 ----- 3.6 91 194 46.5 ----- ----- ----- ----- ----- 63
0.5 RCBSP005 305 215 249 236 272 2500 56 2200 29 106 71 28 95 106 -----
1 RCBSP010 365 218 300 280 316 2500 69 2200 34 127 85 34 112 109 -----
2 RCBSP020 535 280 320 324 374 3100 79 2700 42.5 148 100 36 134 114 -----
3 RCBSP030 660 273 297 400 450 3600 53 3200 46.5 169 118 47 144 131 -----
0.5 RCBSG005 305 275 309 236 272 2500 116 2200 29 106 71 28 95 106 -----
1 RCBSG010 365 349 385 280 316 2500 154 2200 34 127 85 34 112 109 -----
2 RCBSG020 535 359 398 324 374 3100 157 2700 42.5 148 100 36 134 114 -----
3 RCBSG030 660 377 401 400 450 3600 156 3200 46.5 169 118 47 144 131 -----


Specifications

Capacity
(tonne)		 Model Standard Lift
(m)		 Hand to Pull to Lift Full Load
(kg)		 Chain Pulled to Lift Load one meter
(m)		 Headroom (m) Load Chain Code Load Chain Falls Hand Chain Code Hand Chain Falls Ship Weight
(kg)		 Weight per Additional 1.5m of Lift
(kg)
Hook Mount Only Plain Trolley Mount Geared Trolley Mount
0.5 RCB005 2.5 29 43 0.29 0.3 0.3 KCF063-NP 1 KHCF050-SS 2 12.24 2.72
1 RCB010 2.5 35 57 0.34 0.35 0.35 KCF071-NP 1 KHCF050-SS 2 14.96 3.17
2 RCB020 3 36 114 0.5 0.5 0.5 KCF071-NP 2 KHCF050-SS 2 26.3 4.98
3 RCB030 3 34 198 0.6 0.61 0.61 KCB3090-NP 2 KHCF050-SS 2 43.09 6.8

Atex regulations as follows: The Atex directive on “use” refers to the DSEAR Regulations 2002 requires employers to protect workers from the risk of explosive atmospheres. An explosive atmosphere is defined as a mixture with air, under atmospheric conditions, of dangerous substances in the form of gases, vapours, mist or dust in which after ignition has occurred, combustion spreads to the entire unburned mixture. The Atex directive on “Product” refers to Directive 94/9/EC (ATEX 95) Equipment and Protective Systems for use in potentially explosive atmospheres. Covers electrical and non-electrical products intended for use in hazardous areas (gas, vapours or dust atmospheres) ATEX 95 implemented in the UK as: The Equipment and Protective Systems Intended for USE in Potentially Explosive Atmospheres Regulations 1996 Statutory Instrument 1996 No. 192.

Relevant EN Standards for potentially explosive areas of work

  • EN 60079-17 Inspection and maintenance of electrical installations in hazardous areas (other than mines).
  • EN 60079-10 Classification of Hazardous areas (Gas).
  • EN 60079-14 Electrical Installations in Hazardous areas (other than mines)
  • EN 60079-19 Repair and overhaul for apparatus used in explosive atmosphere (other than mines) 
  • EN 61241-3 Classification of areas where combustible dusts are or may be present.
  • EN 1127-1 Explosion Prevention and Protection Basic concepts and methodology.

DSEAR (Dangerous Substances & Explosive Atmosphere Regulations) applies to all dangerous substances at nearly every business in Great Britain and gives the least requirements for protecting employees from fire and “explosion risks”, “dangerous substances” & “potentially explosive” atmospheres.

The main requirement are given below (summary).

  1. A risk assessment of any work place when dangerous substances are involved (potentially explosive)
  2. Eliminate or reduce to (as is reasonably practical) by the use of technical and organisational measures all of the Identified risks in potentially explosive areas or work
  3. Anti sparking, spark proof Equipment and other equipment should be provided by the employer and procedures documented to deal with accidents and emergencies before commencing work
  4. Training shall be provided to all employees to ensure that they are competent in all aspects of work including the use of Atex hoists and other items of Atex lifting equipment, Always follow the manufacturer’s operation user manual on safe use and maintenance.
  5. Classify places, areas at the work place where explosive atmospheres may occur (Inc potentially explosive areas) into zones, and mark the zones where necessary.

The Dangerous Substances & Explosive Atmosphere Regulations applies whenever there is work being carried out by an employer or self-employed person or a dangerous substance is present or liable to be present at the workplace or if the dangerous substance presents a risk to the safety of persons (as opposed to a risk to health). The warning signs for places where explosive atmospheres may occur (Distinctive features) are a Triangular shape and black letters on yellow background with black edging (the yellow part to take at least 50% of the area of the sign).

ATEX & Intrinsic Safety Information - Explosive Atmospheres

Protection Concepts

ZONE HAZARD PROTECTION CONCEPTS
0 In which an explosive gas/air mixture is continuously present for long periods Exia or Exs
1 In which an explosive gas/air mixture is likely to occur in normal operation. Exd. Exe, Exib, Exp, Exia, Exs
2 In which an explosive gas/air mixture is not likely to occur in normal operation. All concepts suitable for Zone 0 & 1, ExN, ExO and Exq

Standards For Methods Of Protection

METHOD OF PROTECTION PERMITTED ZONE OF USE IN UK CODE LETTER IEC, EX.., CENELEC, EEX
General requirement - -
Oil immersion 2 o
Pressurisation 1 or 2 p
Powder filling 2 q
Flameproof 1 or 2 d
Increased safety 1 or 2 e
Intrinsic safety * 0, 1 or 2 ia or ib
Non-incendive 2 n #
Encapsulation 1 or 2 m
Special 1 or 2 s
* ia: Zone 0,1,2. ib: Zone 1,2. not Zone 0. # n: used locally in UK.

Gas Grouping and Temperature Classification

Gas Grouping   Temperature Classification
GAS # GROUP CENELEC EN 50 014, IEC REPRESENTATIVE GAS T Class / IEC 79-7 Max. surface temp ° C
I * (mining) Methane T1 450 ° C
IIA Propane T2 300 ° C
IIB Ethylene T3 200 ° C
IIC Hydrogen T4 135 ° C
  T5 100 ° C
T6 85 ° C

Certification Code

(CENELEC marking information - example [EEx ia] IIC T4)

[ E Ex ia ] IIC T4
Associated apparatus* Certified to the CENELEC standard Explosion protected Protection concept (IS) Associated apparatus* Apparatus group (gas group) Temperature classification (not Gp I)
* (located in safe area and may be connected to hazardous area)

Device Group & Category

DEVICE GROUP DEVICE CATEGORY ZONE
I M = mining –
Mining M 1 –
Pit gas &/or flammable dusts M 2 –
II G = gas  
Other areas 1 G 0, 1, 2
Explosive atmosphere 2 G 1, 2
  3 G 2
D is added after G in the certification class number D = dust  
(i.e. GD) if device is dust category approved also 1 D 20, 21, 22
  2 D 21, 22
  3 D 22

Explanation of the categories:

  1. Very high safety = device safety must be guaranteed even in case of rare device failures, e.g. simultaneous failure of two components.
  2. High safety = device safety must be guaranteed if frequent failures can be expected, e.g. failure of one component.
  3. Safe in normal operation = device safety must be guaranteed in normal operation.

Note: A number in brackets before device category designation signifies that the device meets the requirements of an additional category to the main one that is specified.

Example: II (1) 2G signifies that the device meets requirements for both 1 G and 2 G categories

Characteristics of Substances

Flashpoint

This is the lowest temperature at which a liquid generates sufficient vapour to support ignition. This vapour can be ignited in many ways including temperature or energy (i.e. a spark)

Ignition Temperature

This is the lowest temperature at which the vapour will be ignited.
This defines the temperature class.

Classification of maximum surface temperatures of electrical apparatus (CENELEC)

Temp. Class Max. Surface Temp.
T1 <450ºC
T2 <300ºC
T3 <200ºC
T4 <135ºC
T5 <100ºC
T6 <85ºC

Apparatus Group (energy ignition)

All surface industry gases/vapours are classed as Group II gases.

Group II is divided into 3 sub groups:

  • IIA – High energy is required to ignite. Less intense explosion. (Propane)
  • IIB – Less energy is required to ignite. More intense explosion. (Ethylene)
  • IIC – Little energy is required to ignite. Most intense explosion. (Hydrogen)

Characteristics of some common flammable materials

Gas/Vapour Flashpoint Gas Group Ignition Temp. Temp. Class
Acetone 19ºC IIA 535ºC T1
Butane -60ºC IIA 365ºC T2
Heptane -4C IIA 215ºC T3
Ethyl Methyl Ether 37ºC IIB 190ºC T4

Note: There is no connection between ignition energy and ignition temperature

The information offered by LiftingSafety is guidance only. For detailed information see the relevant directives and regulations.

RCB-Specifications.pdf

RCB Specifications

Full RCB Technical Specifications Datasheet
(approx. 0.2Mb)

Pricing

Unit Price

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