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The Advanced Tank Pod is designed to mount to tank manways with existing hardware for securing hatch covers. It mounts to manway flanges on bolt circle diameters from 19” to 36” (482.5 mm - 914.4 mm), with studs from 1/2” NC to 3/4” (12.7 mm - 19 mm).

Three independently adjustable legs accommodate flange inclinations to a maximum of 45 degrees.

The unit can be set up in an overhead clearance of only 25” (635 mm). The Tank Pod can be fitted with a variety of winches, ladder systems and fall-arrest devices to meet any application requirement.

The UCL tank pod assembly is designed to be used in areas a conventional tripod or davit system may not set-up due to the configuration of the manway on a tank or overhead obstructions. The most typical applications for the tank pod can be found in food processing, chemical and pharmaceutical processing facilities.

The UCL Tank Pod System is designed to mount to tank manways with existing hardware for securing hatch covers.

The Tank Pod mounts to manway flanges on bolt circle diameters from 19" to 36", with studs from 1/2"NC to 3/4"NC. Three independently adjustable legs accommodate flange inclinations to a maximum of 45 degrees.

The unit can be set up in an overhead clearance of only 25". Lightweight anodized aluminum construction with plastic inserts at all bearing points reduce the possibility of vessel contamination and simplify equipment cleaning. Zinc-plated steel hardware resists corrosion.

The Tank Pod can be fitted with a variety of UCL winches, ladder systems, and fall-arrest devices to meet any application requirement.

Specifications

Accessories

Equipment Wheel Cart for Tank Pod	Stainless Steel Multiple Angle 3/4” (19 mm) Weld-on Studs (3 pack)	Tank Pod Mast Extension	Mounting Stud Extension Adaptor (3 pack) 1/2” NC - 5/8” NC (12.7 mm - 15.8 mm)

Dimensions

Tank Pod Installation

Step 1

Get a general idea of where to locate the Tank Pod with minimum interference of piping motors, pumps etc. Also make sure the digital winch has room for mounting and cranking of handle.

Step 2

Mount the 3 studs to the tank pod by screwing them into the threaded foot pads at the bottom of each leg. Make sure the studs are screwed into the foot pad fully by coming in contact with the studs & foot pad.

Step 3

You will now need assistance to locate the tank pod on the tank tack stud & mounting ring into place. Things to remember before tacking the studs is as follows;

1. Keep the legs of the tank pod approximately 4" - 8" away from the entry itself. You can do this by measuring the entry diameter and adding how many inches you may require to mount the tank pod and adjust the outer legs evenly from the center tank pod leg.
2. The left and right leg studs need to be located across from each other over the centre or greater of the hatchway itself.
3. Make sure the cable path for the winch enters the hatch entry as close as possible to the back for minimum interference when entering and exiting hatch entry.
4. If there is enough interference where the tank pod needs to be positioned off to one side of the entry, the left & right side legs heights need to be adjusted accordingly to keep the main body in a level position.

Step 4

Once all these factors have been considered place the stud mounting rings under the stud ball and tack into position.

Step 5

Before welding up the stud assemblies with a seal welds all around, mount the winch onto the tank pod's winch bracket & examine the clearances during handle rotation.

Installation of the Tank Pod

Step 1

Adjust leg width by screwing the leg nut in or out on main body. Make sure that the outside legs are evenly spaced from the middle leg on the Tank Pod.

Step 2

Make sure leg tubes are pinned prior to lifting the Tank Pod into position.

Step 3

Once lifted into position, remove all 3 pins from leg assemblies for easier mounting to welded on stud assemblies and screw foot pads onto the stud until flats come in contact with each other.

Step 4

Pin the outside legs first making sure to get maximum height and level as possible. Then pin the centre leg into position.

Step 5

Mountthe winch brackets.

Step 6

Mount the winch accordingly to your operators manual.

Storage

Prior to storage, the UCL Tank Pod System should be thoroughly inspected and maintained. Return for repair or replacement of any worn or damaged components to prevent any unnecessary down time at the next use. Follow this procedure:

1. Thoroughly clean the UCL Tank Pod System using mild soap on the body and labels. Be sure the labels are legible.
2. Use a neutralizing solution to clean lifeline. This is particularly important if the unit had been used in corrosive or toxic environments.
3. Perform a complete inspection of the unit and document the results.
4. Touch up all nicks and scratches to prevent corrosion.
5. Store in a cool dry place.